基于IPO系统观的SERU系统柔性的分析框架

任玉红, 唐加福, 王晔

系统工程理论与实践 ›› 2022, Vol. 42 ›› Issue (11) : 3030-3043.

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中国科学院数学与系统科学研究院期刊网
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系统工程理论与实践 ›› 2022, Vol. 42 ›› Issue (11) : 3030-3043. DOI: 10.12011/SETP2022-0011
论文

基于IPO系统观的SERU系统柔性的分析框架

    任玉红1, 唐加福1, 王晔2
作者信息 +

SERU system flexibility analysis framework based on IPO system view

    REN Yuhong1, TANG Jiafu1, WANG Ye2
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文章历史 +

摘要

不断加剧的市场动荡和环境复杂性,使得柔性成为制造企业的一项关键性能.制造企业对柔性的追求,促进了SERU生产方式的产生和发展.如何认识和发挥SERU系统的高柔性特征,已成为制造企业亟需解决的问题.然而,现有文献缺乏对SERU系统柔性的研究,造成理论与实践的脱节.本文聚焦于SERU系统柔性,提出了基于Input-Process-Output (简称IPO)系统观的SERU系统柔性理论框架,分析了SERU系统面对可变性时的柔性来源要素及形成机制,建立了不同需求变化场景下提升系统柔性的能力重组方式模型.研究发现:SERU系统柔性的实现是“系统构建-能力重组”动态交互的结果,多能工和柔性的设备及工作台是其重要的来源要素,系统构建和能力重组是其过程要素,分别对应结构柔性和重组柔性.研究结果揭示了SERU生产方式高柔性特征的内在机理,以结构柔性作为满足大多数需求的主要策略,用重组柔性作为捕获期望外需求的辅助手段,其本质是保持变化与稳定之间的平衡.

Abstract

The ever-increasing market turbulence and environmental complexity have made flexibility become a key performance of manufacturing enterprises. The pursuit of flexibility in manufacturing enterprises has promoted the emergence and development of SERU production systems. How to recognize and exert the high flexibility characteristics of the SERU system has become an urgent problem for enterprises. However, there is a lack of research on SERU system flexibility, which leads to a disconnection between theory and practice. This paper focuses on the flexibility of SERU systems and proposes a theoretical framework based on the Input-Process-Output (IPO) system view to analyze its source elements and formation mechanism in the face of variability; a model of capability reorganization is developed to improve system flexibility under different demand change scenarios. This study found that the realization of the flexibility of the SERU system is the result of the dynamic interaction of ''system formation-capacity reorganization". Multi-skilled workers and flexible equipment and workstations are the important enabling elements of the SERU system flexibility. The crucial process elements for the realization of SERU system flexibility are system formation and capability reorganization, which correspond to structural flexibility and reorganization flexibility, respectively. We reveal that the mechanism of the high flexibility of the SERU systems is that the structural flexibility is used as the main strategy to satisfy most demands, and the reorganization flexibility is used as an auxiliary means to capture unexpected demands. The essence is to maintain a balance between change and stability.

关键词

SERU生产 / 结构柔性 / 重组柔性 / 系统构建 / 能力重组

Key words

SERU production / structural flexibility / reorganization flexibility / system formation / capacity reorganization

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任玉红 , 唐加福 , 王晔. 基于IPO系统观的SERU系统柔性的分析框架. 系统工程理论与实践, 2022, 42(11): 3030-3043 https://doi.org/10.12011/SETP2022-0011
REN Yuhong , TANG Jiafu , WANG Ye. SERU system flexibility analysis framework based on IPO system view. Systems Engineering - Theory & Practice, 2022, 42(11): 3030-3043 https://doi.org/10.12011/SETP2022-0011
中图分类号： C935   

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基金

国家自然科学基金(71831003, 71420107028, 71901119)
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